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Introduction to the Poka-Yoke Production Guidance System

Introduction to the Poka-Yoke Production Guidance System

Digitizing the work procedure manual! The poka-yoke system detects that the correct tools have been used to prevent mistakes.

Poka-yoke is a mechanism designed to prevent operator mistakes or to detect and warn about those mistakes, as well as a system that detects any issues and prevents processing from starting if there is a problem. This document introduces Yokoyama Shokai's "Poka-yoke Production Guidance System." It includes "What can be done with Poka-yoke," an "Overview of the Poka-yoke Production Guidance System," "Support system from planning to delivery," and "Case studies," among other topics. Please take a moment to read it. [Contents (partial)] ■ What is Poka-yoke…? ■ What can be done with Poka-yoke ■ Are you facing these issues? ■ These functions will solve your challenges ■ Work procedure display monitor (1) (2) (3) *For more details, please refer to the PDF document or feel free to contact us.

  • Process Control System
  • Production Management System
  • Other core systems

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Prevent human errors! "Poka-Yoke Production Guidance System 2.0"

Prevent human errors! "Poka-Yoke Production Guidance System 2.0"

The easy-to-use Poka-Yoke for everyone has powered up to Ver. 2.0!! *Free demo currently available*

In the Pokayoke System Ver. 1.0, we provided a device to prevent forgetting to tighten screws and bolts in the assembly process, featuring digital display of work instructions, specification of tools and parts, work control through OK signals for tool tightening, and a function to save work records as CSV data. In Pokayoke System Ver. 2.0, we further strengthened parts management by collaborating with the "Mitemasu BOX" from Two One Co., Ltd., which has a locking mechanism! By integrating with the "Tool Transmission Device" from Santechno Co., Ltd., it has become possible to effectively utilize the tools you are currently using, making it even more user-friendly. ◎ Numerous adoption results! ◎ Adopted in important processes for torque management! ◎ Eligible product for the IT introduction subsidy 2023! 【Features】 ■ Digital display of work instructions on a monitor ■ Tools are indicated by lamp lighting linked to work instructions, with audio warnings for misselection ■ The parts shelf has a locking mechanism, and the tray used during work lights up and pops out when unlocked ■ Tools require an output function for torque-up signals, controlling fastening work by receiving signals 　※ Tools compatible with the "Tool Transmission Device" can be used as is ■ Save work record CSV to a computer → Strengthening traceability

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  • Other inspection equipment and devices
  • Torque Control
  • Power tools

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Poka-Yoke Production Guidance System

Poka-Yoke Production Guidance System

Reducing the burden on operators! We will design a user-friendly system tailored to our customers' needs.

The "Poka-Yoke Production Guidance System" is an all-in-one poka-yoke system that can be customized according to the work content. It manages multiple torque drivers and torque wrenches based on the specified work procedures, eliminating the risk of forgetting to tighten bolts by overseeing everything from the specification of necessary tools for each task to the results of bolt tightening. Additionally, it records information such as the worker, production number, lot, and date/time in a PC or Google Spreadsheet, enhancing the flexibility, versatility, and robustness of traceability. 【Features】 ■ Digitalization of work procedures ■ Tools linked with work procedures ■ Storage of work records on a computer or in the cloud *For more details, please refer to the PDF materials or feel free to contact us.

  • Process Control System
  • Production Management System
  • Other core systems

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